Pharmaceutical Process Equipment | FlowTech Technologies Pvt. Ltd.
PHARMACEUTICAL PROCESS SYSTEMS & EQUIPMENT

Pharmaceutical Process Equipment

Engineered Equipment. Integrated Process Solutions.

Specialized equipment and process-system solutions for pharmaceutical manufacturing, storage, sterile processing, mixing systems, and turnkey plant integration.

EQUIPMENT PORTFOLIO • 01 TO 06

Engineered Equipment Portfolio

High-precision biopharmaceutical processing units engineered for cleanroom compatibility, hygienic drainability, thermal precision, and regulatory compliance.

01. STERILE VESSELS Sterile Process Vessels

Sterile Process Vessels

Vessels custom-engineered for sterile pharmaceutical compounding, biological synthesis, and parenteral preparation with hygienic bottom-mounted magnetic agitation.

  • AISI 316L contact surfaces (Ra ≤ 0.28 μm EP)
  • ASME BPE zero-deadleg hygienic port design
  • Automated CIP/SIP cleanable & drainable
02. STORAGE & PROCESS Manufacturing, Storage & Process Vessels

Manufacturing & Storage Vessels

Atmospheric and pressurized tanks for intermediate solution preparation, bulk buffer holding, sterile liquid storage, and ingredient batch handling.

  • Limpet or dimple heating/cooling jackets
  • High-accuracy load cells for batch weighing
  • 0.2 μm sterile hydrophobic air venting
03. STERILIZATION Autoclaves / Steam Sterilizers

Autoclaves / Sterilizers

High-vacuum saturated steam sterilization systems configured for porous loads, rubber stoppers, machine parts, glassware, and terminal liquids.

  • Single or double-door pass-through designs
  • EN 285 & HTM 2010 sterilization cycles
  • 21 CFR Part 11 compliant PLC/SCADA records
04. CIP / SIP SYSTEMS CIP/SIP Systems

CIP / SIP Systems

Automated Clean-in-Place and Sterilize-in-Place skids delivering validated cross-contamination prevention for process vessels and distribution loops.

  • Multi-tank recovery (Acid, Alkali, PW/WFI)
  • Automated chemical dosing & conductivity control
  • Validated thermal SIP hold sequencing
05. MIXING SYSTEMS Mixing & Preparation Systems

Mixing & Preparation Systems

Tailored mixing and dissolution units configured around product viscosity, shear sensitivity, batch capacity, and thermal transfer requirements.

  • Top or bottom-entry high-efficiency impellers
  • Variable speed control & torque monitoring
  • Sanitary powder induction & dispersion carts
06. SPECIALIZED SKIDS Specialized Process Equipment

Specialized Process Equipment

Custom application-specific skids, ultrafiltration/diafiltration packages, and continuous thermal conditioning units built to project URS.

  • Compact skid-mounted sanitary architecture
  • Fully pre-wired & FAT-tested before dispatch
  • Comprehensive DQ, IQ, OQ documentation
PRODUCT 01 • STERILE VESSELS

Sterile Process Vessels

Engineered for hygienic, contamination-free processing across sterile compounding, biological synthesis, and parenteral filling. Configuration, nozzles, and agitation are tailored to batch size, product rheology, and validated cleaning methods.

Sterile Formulations Aseptic compounding & sterile suspension preparation.
Biopharma Processing Cell culture media, buffer preparation, and harvest holding.
Liquid Preparation High-precision dissolution with automated temperature loops.
Sterile Holding Pressure-certified mobile & stationary filling feed tanks.
Mobile Sterile Process Vessel
Storage Vessel Top Dome and Manway
PRODUCT 02 • STORAGE & PROCESS

Manufacturing, Storage & Process Vessels

Designed for reliable bulk processing, intermediate buffer storage, raw material preparation, and finished formulation storage. Engineered with dimple heating/cooling jackets, sanitary nozzle configurations, and batch weighing integration.

Hygienic Construction Certified SS304 or SS316L with clean welding and grinding.
Thermal Control Jackets Dimple or limpet coils for cooling, heating, or temp holding.
Transfer Connections Inlet, outlet, zero-deadleg drain, 0.2 μm vent, and spray nozzles.
Cleaning & Utilities Clean-in-Place connections, relief valves, and utility hookups.
PRODUCT 03 • CIP/SIP SYSTEMS

Clean-in-Place & Steam Sterilization

Engineered cleaning and thermal sterilization systems designed around hydraulic performance, cleaning chemistry, thermal conditions, and hygienic piping integration.

Centralized CIP System
Config A

Centralized CIP System

Multi-tank central station supplying caustic, acid, and WFI rinse to multiple suites.

  • Separate caustic, acid & rinse tanks
  • Automated valve manifolds
  • High-volume supply & scavenge pumps
Dedicated Skid-Mounted CIP
Config B

Dedicated Skid CIP

Packaged mobile cleaning unit placed adjacent to dedicated production lines.

  • Compact footprint & short lines
  • Integrated heating & chemical dosing
  • Local touch-screen control panel
CIP with Solution Recovery
Config C

Solution Recovery CIP

Recovers and reuses qualified wash water and solutions to minimize effluent and utility costs.

  • Dedicated recovery tanks
  • Online conductivity checks
  • Automated reuse/drain divert
SIP System
Config D

In-Place SIP System

Introduces saturated clean steam into process vessels and piping to achieve validated sterilization.

  • Clean steam distribution piping
  • Cold-spot temp sensors & traps
  • Cycle F0 thermal hold recording
Integrated CIP/SIP System
Config E

Integrated CIP/SIP Skid

Coordinated single-platform solution executing wash cycles followed immediately by steam sterilization.

  • Shared hygienic valve matrix
  • Fail-safe safety interlocks
  • Changeover recipe automation
PRODUCT 04 • CONFIGURATIONS

Mixing & Preparation Configurations

Five proven mixing arrangements selected according to formulation characteristics, rheology, thermal needs, and automated batch repeatability.

Standard Batch Mixing
Config A

Standard Batch Mixing

Controlled blending and preparation of liquid formulations and process ingredients.

  • Top-entry agitator with VFD
  • Temp & level transmitters
  • Optional load-cell weighing
Jacketed Heating & Cooling
Config B

Jacketed Thermal Control

Thermal-control systems for processes requiring heating, cooling, or temperature holding.

  • Steam / chilled water jacket
  • Sanitary insulation cladding
  • Automated valve sequencing
High-Shear Mixing
Config C

High-Shear & Homogenization

Fine emulsification and particle size reduction for suspensions and viscous mixtures.

  • Inline or rotor-stator head
  • Recirculation loop piping
  • Process heat monitoring
Powder Induction
Config D

Powder Induction & Wetting

Rapid incorporation of dry powders into liquids, eliminating lumps and agglomerates.

  • Ergonomic charging hopper
  • Inline vacuum wetting loop
  • Dust containment design
Automated Batch Preparation
Config E

Automated Batch Systems

Fully coordinated dosing, mixing, thermal hold, and downstream transfer synchronization.

  • Flowmeters & auto-valves
  • PLC/HMI batch recipes
  • Upstream water loop sync
SERVICE 07 • PLANT INTEGRATION

Equipment Installation & Integration

From equipment placement to integrated plant operation — coordinating process piping, utilities, instrumentation, and testing for seamless commissioning.

Equipment Positioning
Phase A

Positioning & Alignment

Site readiness, rigging, foundation anchoring, maintenance clearances, and access orientation.

Process Piping Hookup
Phase B

Process Piping Hook-Up

Hygienic orbital welding of 316L tubes, valve connections, pipe routing, and weld inspections.

Utility Connections
Phase C

Utility Connections

Interfacing PW, WFI, clean steam, compressed air, nitrogen, chilled water, and drainage.

Instrumentation Integration
Phase D

Instruments & Controls

Field transmitter mounting, impulse lines, control-panel interface, and I/O loop testing.

Testing and Handover
Phase E

Testing & Handover

Hydrostatic testing, flushing, passivation, functional checks, and compilation of handover dossiers.

DESIGN BASIS • INTEGRATED ADVANTAGE

Technical Specifications & Design Basis

Engineered parameters aligned with US FDA, cGMP, and ASME BPE standards. Final values configured to your specific process parameters.

Parameter Design Basis
Batch Capacity Gross & working volume as specified (50 L to 20,000 L)
Materials (MOC) SS316L (Product contact) / SS304 (External & structure)
Internal Surface Finish Electropolished Ra ≤ 0.38 μm (or Ra ≤ 0.28 μm upon request)
Agitator Types Anchor, propeller, turbine, magnetic drive, or high-shear homogenizer
Design Pressure Full vacuum to +3.5 barg (or atmospheric as specified)
Thermal Conditioning Dimple jacket, limpet coil, or external sanitary heat exchanger
Instrumentation Sanitary RTD Pt100, pressure transmitters, load cells, radar level
Cleaning & Sterility Fully drainable, zero deadleg, CIP/SIP validation ready
Automation & Records Siemens / Rockwell PLC with 21 CFR Part 11 electronic batch records
Documentation DQ, IQ, OQ protocols, EN 10204 3.1b MTCs, weld logs, FAT dossiers
Process-Based Agitator Selection
Matching impeller geometry to viscosity, batch size, blending objective, and shear sensitivity rather than generic sizing.
Thermal & Utility Integration
Coordinating heating, cooling, purified water, clean steam, and compressed gas hookups directly with plant utility capacities.
Complete Process Interfaces
Integrating upstream supply, valve transfer manifolds, instrument routing, and maintenance accessibility holistically.
Documentation-Led Handover
Compilation of traceable material certificates, calibration records, and inspection logs aligned with regulatory audits.
LET'S WORK TOGETHER

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Official Technical Inquiries: sales@flowtechtechnologies.com • Navi Mumbai, Maharashtra, India
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